BSM Explains: Converting Off-Highway Equipment to Electric Power

When you think "electric vehicles," images of sleek Teslas gliding through city streets probably come to mind. 

But did you know electrification has also made its way into some of the industries' toughest workhorses: off-highway equipment? 

That's right, electrifying machinery like excavators or wheel loaders isn't just possible – it's a game-changer. At BSM North America, we're no strangers to innovation when it comes to industrial fabrication and steering system solutions.  

Electric off-highway equipment is no longer a futuristic concept – it's necessary for businesses striving to reduce costs and carbon footprints. 

Not sure what that means (and why it's a big deal)? Don't worry, our experts are here to break it all down.

Why Electrify Off-Highway Equipment?

Why bother electrifying your 15-ton excavator when the old diesel model "gets the job done"? 

Well, here's food for thought!

Eco-Friendly Operations

Reducing emissions is no longer optional. Electrifying industrial equipment slashes the greenhouse gases your machines produce, helping you meet sustainability goals.

Cost Savings

Fewer moving parts and improved energy efficiency lead to reduced maintenance and operational costs.

Quiet Operation

Electric-powered machinery is significantly quieter, making it easier to comply with local noise regulations and improve the workplace environment.

Regulatory Compliance

With emissions regulations getting stricter, an electric fleet could save you from costly fines or restrictions.

Is it Time to Make the Switch?

Before jumping in, there are a few things to consider about electrifying your heavy machinery:

• Operating Environment: Will your equipment work in areas where charging infrastructure is available?

• Power Requirements: How much power does your fleet need to operate effectively? Calculating this is critical.

• Initial Investment vs. Long-Term Gains: Electrification can feel like a big upfront cost, but those long-term savings on fuel and maintenance can quickly balance the scales.

• Customization Needs: Do you need specific parts like steering wheel columns or ergonomic designs for total operator comfort? 

How to Electrify Off-Highway Machinery

Switching to electric power doesn’t have to be a hassle. Here’s how to ensure your setup is perfectly tailored to your needs.

1. Assessment: Pinpoint which machines are best suited for an electric conversion based on their usage and lifespan. 

2. Partner with Experts: Engage a reliable commercial machining and fabrication partner (like yours truly, BSM!) to design components like custom steering systems.  

3. Battery + Powertrain Integration: Select an energy-efficient design like electric motors and necessary parts like battery systems that match your machine's workload.  

4. Testing & Calibration: Prepare for rigorous field tests to ensure maximum performance and reliability.  

5. Training: Bring your operators up to speed on using electric-powered equipment.  

Electric Conversions Challenges? No Problem.

Switching to electric isn't without its hurdles. Concerns like shorter battery life or higher initial costs can deter businesses from investing. 

However, these challenges are solvable with proper planning:

• Opt for high-capacity batteries to extend work hours.  

• Leverage government incentives to offset upfront costs.  

• Schedule preventive maintenance to ensure seamless operations.   

The Future Is Electric & Our Team Is Prepared

Electrified off-highway equipment is more than a goal – it's the way forward. 

From stricter emissions regulations to businesses striving for a competitive edge, the demand for electric adaptations is surging. By partnering with industry experts like BSM, you'll access cutting-edge customization, quicker turnarounds, and premium engineering support.

Whether you need help with steering wheel columns, e-steering solutions, or other industrial fabrication efforts, BSM's 30+ years of expertise means we have the skills to get you the most advanced products available.

Interested in learning more about our custom solutions? Contact BSM North America today to start your electrification journey.