Comparing Electric & Hydraulic Steering: Key Benefits & Applications

When it comes to steering systems in industrial fabrication and off-road machinery, the debate often narrows down to electric vs. hydraulic. 

Which system offers better performance? Which is more cost-effective to maintain? And how do their energy efficiencies and durability stack up? If you've been asking these questions, you're not alone. 

Choosing the right steering system is essential for optimizing performance, reliability, and costs.  

At BSM North America, we specialize in custom steering columns and off-road steering solutions, so we understand the challenges of this decision. 

Here's a breakdown of the key benefits to help you make the right choice for your equipment.  

Performance Comparison: Responsiveness & Precision  

Electric steering systems excel at responsiveness and precision. Their advanced sensors and control units allow for smoother, quicker adjustments, making them ideal for applications requiring high levels of accuracy, such as robotics or autonomous vehicles.  

Hydraulic steering, on the other hand, provides dependable performance, especially in heavy-duty applications. Its robust physical force is often favored in machinery for construction or agriculture, where sheer power is paramount.  

Best Fit: Electric steering is the best choice if your operation requires pinpoint control. However, hydraulic steering is the better choice for tasks prioritizing brute strength.  

Maintenance Needs: Long-Term Costs and Effort  

One key factor that distinguishes the two is maintenance. 

Hydraulic steering systems require regular upkeep due to the wear and tear of mechanical components like hoses, pumps, and fluids. Failure to maintain these components can result in leaks or pressure loss, which could lead to costly downtime.  

Electric steering, with fewer moving parts, tends to be low-maintenance and often comes with fail-safes in case of electronic malfunctions. Modern electric steering systems are also built with redundancy measures to mitigate the risk of malfunction, making them attractive for businesses seeking to lower long-term costs and maintenance efforts.   

Best Fit: If you're looking to reduce maintenance overhead, electric steering may be your best option

Energy Efficiency and Cost Savings  

For those focused on energy savings, electric steering takes the lead. 

Electric systems run more efficiently by eliminating the continuous demand for hydraulic power, which requires constant fluid pressurization. This makes them ideal for industries focused on sustainability and reducing fuel consumption. Studies show that electric steering systems can improve fuel efficiency, save organizations resources, and reduce emissions.  

While reliable, hydraulic setups consume more energy due to the operation of pumps and fluid circulation, leading to higher energy expenditures over time.  

Best Fit: Electric steering systems win hands down for businesses keen on fuel efficiency and environmental sustainability.  

Durability and Reliability in Tough Environments  

Tough environments demand resilience, and this is where hydraulic steering firmly holds its ground. 

Heavy-duty trucks, off-road machinery, and agricultural vehicles often face extreme conditions like dirt, heat, and heavy vibrations – conditions that hydraulic systems are built to handle with ease.  

Though highly durable, electric steering systems depend on their electronic components, which may be more sensitive in rugged environments. However, with advancements in design and reliability, electric systems are increasingly being adopted for off-road steering columns and other heavy-duty applications.  

Best Fit: Hydraulic systems are traditionally safer for environments with high physical stress or extreme temperatures.

Get the Perfect Steering Solution from BSM 

Deciding between electric and hydraulic systems depends on your specific application.

Need precise, energy-efficient steering? Electric might be the way to go. Require robust, heavy-duty reliability? Hydraulic could be your match.  

At BSM North America, we specialize in designing and building custom steering columns for various industrial and commercial applications. From off-road styles to custom consoles, we provide solutions tailored to your unique needs.  

If you're still unsure which is right for your operation or need to schedule an appointment, reach out; our team is here to help.